What is my Coverall Size? (Charts Included)

Coveralls are loose-fitting body suits designed to protect underneath pieces of clothing. A coverall covers the whole body, except for the head, feet, and hands. This one piece of protective clothing is typical among individuals who work in dangerous or dirty environments. They include firefighters, engineers, medical professionals, and factory workers, to mention a few (skip straight to the coverall size charts).

Coveralls are often made of waterproof heavy cotton fabrics to prevent the absorption of liquids. It is worth noting that coveralls are different from overalls. Coveralls are a single light material covering, while overalls are made of two pieces: the leggings and the bib.

When choosing appropriate coveralls for your job description and considering the stocked colors, price, ideal distributor, and the variety of fabric types available, you should also prioritize the coverall size.

Coverall Size Charts size-charts.com
Image Source: Carhartt

So, why is a good coverall size important?

Picking the right coverall size according to body demand is critical to enabling complete comfort and movement ease. If you are having trouble finding the correct fitting, the coverall size chart below will help you narrow down the perfect fit.

Jump right into the Frequently Asked Questions

Related: Romper Size Chart and Fitting Guide for Adults

Coverall Size Table of Contents

Coveralls size chart for men

Related: European men’s clothing size – European sizes into US, UK,… sizes

Alpha SizeCoverall SizeChestWaistHipsInner LegBody Height
XS32 In 81.28 cm32-34 inches 81.28-86.36cm28 – 29 inches 71.12-73.66cm33 – 35 inches 83.82- 88.9 cm31.9 inches 81.026 cm61.4 – 64.6 inches 155.956-164.084 cm
XS34 In 86.36 cm34-35 inches 86.36-88.9 cm29 – 31 inches 73.66-78.74cm35 – 37 inches 88.9-93.98cm32.3 inches 82.042 cm61.4 – 64.6 inches 155.956-164.084 cm
S36 In 91.44 cm35-37 inches 88.9-93.98 cm31 – 32 inches 78.74-81.28 cm37 – 39 inches 93.98- 99.06cm32.7 inches 83.058 cm64.6 – 67.7 inches 164.084-171.958 cm
S38 In 96.52 cm37-38 inches 93.98-96.52cm32 – 33 inches 81.28- 83.82 cm39 – 40 inches 99.06- 101.6cm33.1 inches 84.074 cm64.6 – 67.7 inches 164.084-171.958 cm
M40 In 101.6cm39-40 inches 99.06- 101.6cm34 – 35 inches 86.36- 88.9cm41 – 42 inches 104.14-106.68 cm33.5 inches 85.09 cm64.6 – 67.7 inches 164.084-171.958 cm
M42 In 106.68 cm40-41 inches 101.6-104.14 cm35 – 37 inches 88.9-93.98cm42 – 43 inches 106.68-109.22cm33.9 inches 86.106 cm67.7 – 70.9 inches 171.958-180.086 cm
L44 In 111.76 cm42-43 inches 106.68-109.22 cm37 – 39 inches 93.98-99.06cm44 – 45 inches 111.76-114.3cm34.3 inches 87.122 cm67.7 – 70.9 inches 171.958-180.086 cm
L46 In 116.84 cm43-44 inches 109.22-111.76 cm39 – 41 inches 99.06-104.14cm45 – 46 inches 114.3-116.84 cm34.6 inches 87.884 cm67.7 – 70.9 inches 171.958-180.086 cm
L48 In 119.38cm45-46 inches 114.3-116.84 cm41 – 43 inches 104.14-109.22cm47 – 48 inches 119.38-119.38cm34.8 inches 88.392 cm70.9 – 74.0 inches 180.086-187.96 cm
XL50 In 127 cm46-48 inches 116.84-119.38 cm43 – 45 inches 109.22-114.3 cm48 – 50 inches 119.38- 127 cm35 inches 88.9 cm70.9 – 74.0 inches 180.086-187.96 cm
XL52 In 132.08cm48-49 inches 119.38-124.46 cm45 – 47 inches 114.3-119.38cm50 – 51 inches 127-129.54cm35 inches 88.9 cm70.9 – 74.0 inches 180.086-187.96 cm
XXL54 In 137.16 cm50-51 inches 127-129.54cm47 – 49 inches 119.38-124.46 cm52 – 53 inches 132.08-134.62cm35 inches 88.9 cm74.0 – 77.2 inches 187.96-196.088 cm

Coveralls size chart for women

Related: Women’s Clothing Size Chart and sizing conversion (US, UK, EU,…)

Alpha SizeCoverall sizeBustWaistHipsInner LegBody Height
XS4 inches 10.16 cm30-32 inches 76.2-81.28 cm25-26 inches 63.5-66.04 cm34-35 inches 86.36-88.9 cm31 inches 78.74 cm61.4-66.1 inches 155.956-167.894 cm
XS6 inches 15.24 cm32 – 34 inches 81.28-86.36 cm26-28 inches 66.04-71.12 cm36-37 inches 91.44-93.98 cm31 inches 78.74 cm63.0-67.7 inches 160.02-171.958 cm
S8 inches 20.32 cm34 – 35 inches 86.36-88.9 cm28-29 inches 71.12-73.66 cm37-39 inches 93.98-99.06 cm31 inches 78.74 cm63.0-67.7 inches 160.02-171.958 cm
M10 inches 25.4 cm35-37 inches 88.9-93.98 cm29-31 inches 73.66-78.74 cm39-40 inches 99.06-101.6 cm31 inches 78.74 cm64.6-70.7 inches 164.084-179.578 cm
L12 inches 30.48cm37-38 inches 93.98-96.52 cm31-32 inches 78.74-81.28 cm40-41 inches 101.6-104.14 cm31 inches 78.74 cm64.6-70.7 inches 164.084-179.578 cm
L14 inches 35.56 cm38-40 inches 96.52-101.6 cm33-35 inches 83.83-88.9 cm41-43 inches 104.14-109.22 cm31 inches 78.74 cm64.6-70.7 inches 164.084-179.578 cm
XL16 inches 40.64 cm40-42 inches 101.6-106.68 cm35-37 inches 88.9-93.98 cm43-44 inches 109.22-111.76 cm31 inches 78.74 cm67.7-72.4 inches 171.958-183.896 cm
XXL18 inches 45-72 cm42-44 inches 106.68-111.76 cm37-39 inches 93.98-99.06 cm44-46 inches 111.76-116.84 cm31 inches 78.74 cm67.7-72.4 inches 171.958-183.896 cm

How to Choose the Right Coverall Size

Related: How to Measure Your Body for Clothing Sizes

Choosing perfectly fitting coveralls is often daunting because different brands have distinct sizing. So how do you ensure you pick the right size for overalls? The following are factors to consider to zone in on correct overall dimensions.

1. Inseam size

Before you begin your hunt for ideal coveralls to keep your body from contact with harmful or dirty elements, you should determine your inseam measurements. Inseam refers to the distance between the ankle and the uppermost part of your thighs.

To determine your inseam size, use a tape measure to gauge the measurements from the top of the shoes you intend to wear to the base of the crotch seam. The number of inches is your appropriate size.

Alternatively, get a properly fitting pair of pants and measure the crotch seam to the bottom of the pants to determine the right coverall size to order from your closest distributor.

2. Chest size

To measure your chest, place a measuring tape on the fullest part of your bust or chest. Next, place it around your shoulder blades and under your arm. The number of inches is your bust size.

However, it is worth noting that if your natural waistline or the larger part of your stomach is bigger than the chest or bust size, you should consider the waist size when ordering an appropriate body protection garment.

3. Neck size

The last thing you want when buying coveralls is to shop for products that choke you or prevent the free movement of your neck. Stand on your side to know your neck size, then hold the measuring tape around your neck. Your neck size is the number of inches shown.

4. Waist size

Be sure to stand straight and place the tape measure around your natural waistline or where you usually wear your pants: the area just above the hip bone. Do not hold the measuring tape too loosely or snugly around the waist to get the correct measurements. Your waist size is the number of centimeters or inches shown.

Consider the bust measurements when buying coveralls if your bust has a larger size than the actual waist size.

5. Sleeve length

Your sleeve length is one of the most significant aspects to consider before purchasing coveralls. If you pick a coverall whose sleeves are too long, the hands will be fully or partially covered, compromising the overall appearance of your garment.

On the other hand, too short sleeves make it challenging to move hands freely, resulting in loss of most of your upper body motion.

To establish the correct sleeve length, straighten your arm to measure your sleeves’ complete length. Next, bend your arm at 90 degrees at the elbow, place your hand on your hips, and measure across the elbow to the shoulders. Remember also to measure the wrist bone and jolt down the measurements.

6. Body height

Whether you are going for a formal or casual look, choosing clothes tailored to your leg length and the body height is critical to appearing stylish, and this is no different when it comes to buying coveralls. You should select a coverall that complements your body height!

To establish your body height, measure from your collarbone to the heels.

Other factors to consider when buying coveralls include:

  • The material
  • Your occupation
  • Your style

Learn more about how to wear coveralls (video)

Pro Tips: Make Coveralls More Comfortable by FR Clothing and Supply

Frequently Asked Questions

How do I know my coverall size?

To determine the right size when shopping for coveralls, measure your inseam, chest, and waist. If you establish that your chest size measurements are larger than the waist measurements, consider using the chest measurements to find an appropriate fit.

However, if the waist measurements are larger than the chest measurements, use the waist dimensions to choose an appropriate overall size.

How do you size a pair of coveralls?

To size, a pair of coveralls, measure the inseam. Next, use a measuring tape to measure your belly’s widest part of your natural waist. Alternatively, find a pair of pants that you feel and look good in and fit well, then subtract one or two inches from the pant size to determine the size of your coveralls.

What is 46 coverall size?

Overall sizeChestWaistSleeve-RegSleeve-Tall
34 inches 86.36 cm34 inches 86.36 cm28 inches 71.12 cm31.5 inches 80.01 cm32.5 inches 82.55 cm
46 inches 116.84 cm46 inches 116.84 cm40 inches 101.6 cm34.5 inches 87.63 cm35.5 inches 90.17 cm

What is a 3X coverall size?

Coverall sizeActual Chest sizeNeckChestWaist
X-small30-32 inches 76.2-81.28 cm13-13.5 inches 33.02-34.29 cm36-38 inches 91.44-96.52 cm30-32 inches 76.2-81.28 cm
3X54-56 inches 137.16-142.24 cm19-19.5 48.26-49.53 cm60-62 inches 152.4-157.48 cm54-56 inches 137.16-142.24 cm

What is a large coverall size?

Coverall sizeChestwaistSleeve-reg
S34-40 inches 86.36-101.6 cm32 inches 81.28 cm32.5 inches 82.55 cm
L46-48 inches 116.84-121.92 cm40 inches 101.6 cm34.5 inches 87.63 cm

How should coveralls fit?

When shopping for coveralls, ensure you always select a garment that is a little bigger than your waist size. Coveralls are designed to fit loosely to give room for comfort and easier movement. For instance, if you have a waist size of 38 and a chest size of 36, you should purchase an overall size of 38.

What is 42 coverall size?

Coverall sizeSMLXL
Waist32-34 inches 81.28-86.36 cm36-38 inches 91.44-96.52 cm40-42 inches 101.6-106.68 cm44-46 inches 111.76-116.84 cm

What do you wear under coveralls?

Whether on warmer or cooler days, it is best always to wear pant legs and long sleeves beneath your coveralls. You could opt for cozier or cooler fabrics depending on the current weather. You just have to ensure that this clothing layer is close to the skin to prevent unwanted chafing during the day.


When purchasing coveralls for your job description, choosing the right size is essential. Why? It boosts comfort and ensures ease of movement when performing your duties. Perfectly fitting coveralls also enable you to appear sharp and stylish.

However, choosing the right coverall size can be overwhelming with the numerous coverall options and different brand sizing. Fortunately, our coverall size charts can help you identify suitable coverall fittings.

But if you are still struggling to find the correct coverall sizing, do not hesitate to request assistance in the comment section below. We have a team of experts who are more than willing to help you narrow your search to an appropriate coverall size.

Picture in this post is from Gostwear.com

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